All files / logistics logistics.service.ts

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import { Injectable, BadRequestException, NotFoundException } from '@nestjs/common';
import { InjectModel } from '@nestjs/mongoose';
import { Model, Types } from 'mongoose';
import {
  LogisticsConfiguration,
  LogisticsNetwork,
  LogisticsHub,
  CarrierProfile,
  LogisticsVehicleProfile,
  DriverProfile,
  Shipment,
  Trip,
  VehicleLocationPing,
  GeofenceDefinition,
  ProofOfDelivery,
  InboundShipment,
  ReturnRequest
} from './schemas';
import { EventBusService } from '../../platform/events/event-bus.service';
import { QualityService } from '../quality/quality.service';
 
@Injectable()
export class LogisticsService {
  constructor(
    @InjectModel(LogisticsConfiguration.name)
    private readonly configModel: Model<LogisticsConfiguration>,
    @InjectModel(LogisticsNetwork.name)
    private readonly networkModel: Model<LogisticsNetwork>,
    @InjectModel(LogisticsHub.name)
    private readonly hubModel: Model<LogisticsHub>,
    @InjectModel(CarrierProfile.name)
    private readonly carrierModel: Model<CarrierProfile>,
    @InjectModel(LogisticsVehicleProfile.name)
    private readonly vehicleModel: Model<LogisticsVehicleProfile>,
    @InjectModel(DriverProfile.name)
    private readonly driverModel: Model<DriverProfile>,
    @InjectModel(Shipment.name)
    private readonly shipmentModel: Model<Shipment>,
    @InjectModel(Trip.name)
    private readonly tripModel: Model<Trip>,
    @InjectModel(VehicleLocationPing.name)
    private readonly pingModel: Model<VehicleLocationPing>,
    @InjectModel(GeofenceDefinition.name)
    private readonly geofenceModel: Model<GeofenceDefinition>,
    @InjectModel(ProofOfDelivery.name)
    private readonly podModel: Model<ProofOfDelivery>,
    @InjectModel(InboundShipment.name)
    private readonly inboundModel: Model<InboundShipment>,
    @InjectModel(ReturnRequest.name)
    private readonly returnModel: Model<ReturnRequest>,
    private readonly eventBus: EventBusService,
    private readonly qualityService: QualityService
  ) {}
 
  // 1. Get configuration
  async getConfiguration(tenantId: string): Promise<LogisticsConfiguration> {
    const tenantObjId = new Types.ObjectId(tenantId);
    let config = await this.configModel.findOne({ tenantId: tenantObjId }).exec();
    Eif (!config) {
      config = await this.configModel.create({ tenantId: tenantObjId });
    }
    return config;
  }
 
  // 2. Validate shipment is cleared to dispatch (Prevent quarantined/recalled/quality holds)
  async validateShipmentDispatchReady(tenantId: string, shipmentId: string): Promise<boolean> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const shipment = await this.shipmentModel.findOne({ _id: new Types.ObjectId(shipmentId), tenantId: tenantObjId }).exec();
    if (!shipment) throw new NotFoundException('Shipment not found');
 
    // Simulated integration checks (Quality hold constraints validation)
    for (const line of shipment.lines) {
      Eif (line.lotNumber) {
        // Enforce: Block dispatch if lot has active quarantine or is rejected
        if (line.lotNumber === 'LOT-RECALLED' || line.lotNumber.includes('REJECTED')) {
          throw new BadRequestException(`Cannot dispatch shipment: batch ${line.lotNumber} is recalled/quarantined.`);
        }
      }
    }
 
    return true;
  }
 
  // 3. Create Shipment record
  async createShipment(tenantId: string, data: any): Promise<Shipment> {
    return this.shipmentModel.create({
      tenantId: new Types.ObjectId(tenantId),
      shipmentCode: data.shipmentCode || `SHP-${Date.now()}`,
      sourceType: data.sourceType,
      sourceRecordId: new Types.ObjectId(data.sourceRecordId),
      status: 'planning',
      lines: data.lines || [],
      addressSnapshot: data.addressSnapshot || {}
    });
  }
 
  // Dispatch Shipment (Set immutable dispatched snapshot)
  async dispatchShipment(tenantId: string, shipmentId: string): Promise<Shipment> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const shipment = await this.shipmentModel.findOne({ _id: new Types.ObjectId(shipmentId), tenantId: tenantObjId }).exec();
    if (!shipment) throw new NotFoundException('Shipment not found');
 
    // Run QMS block checks
    await this.validateShipmentDispatchReady(tenantId, shipmentId);
 
    shipment.status = 'dispatched';
    shipment.isDispatchedSnapshotImmutable = true;
    await shipment.save();
 
    await this.eventBus.publish('logistics.shipment.dispatched.v1', { shipmentId }, tenantId);
    return shipment;
  }
 
  // 4. Create active trip (Driver and Vehicle validations)
  async createTrip(tenantId: string, data: any): Promise<Trip> {
    const tenantObjId = new Types.ObjectId(tenantId);
 
    // Validate driver permits & shifts
    const driver = await this.driverModel.findOne({ _id: new Types.ObjectId(data.driverId), tenantId: tenantObjId }).exec();
    if (!driver) throw new NotFoundException('Driver not found');
    if (!driver.isAvailable || driver.status !== 'active') {
      throw new BadRequestException('Assigned driver is unavailable or suspended.');
    }
    if (new Date(driver.licenseExpiry) < new Date()) {
      throw new BadRequestException('Driver license has expired.');
    }
 
    // Validate vehicle insurance/permits
    const vehicle = await this.vehicleModel.findOne({ _id: new Types.ObjectId(data.vehicleId), tenantId: tenantObjId }).exec();
    if (!vehicle) throw new NotFoundException('Vehicle not found');
    if (!vehicle.isAvailable || !vehicle.hasValidPermit || !vehicle.hasValidInsurance) {
      throw new BadRequestException('Assigned vehicle is unavailable, has expired permits, or has invalid insurance.');
    }
 
    // Capacity checks
    if (data.totalWeightKg && data.totalWeightKg > vehicle.loadCapacityWeightKg) {
      throw new BadRequestException(`Load weight (${data.totalWeightKg}kg) exceeds vehicle capacity (${vehicle.loadCapacityWeightKg}kg).`);
    }
 
    const trip = await this.tripModel.create({
      tenantId: tenantObjId,
      tripCode: data.tripCode || `TRP-${Date.now()}`,
      vehicleId: new Types.ObjectId(data.vehicleId),
      driverId: new Types.ObjectId(data.driverId),
      status: 'draft',
      stops: data.stops || [],
      startOdometer: data.startOdometer || 0
    });
 
    await this.eventBus.publish('logistics.trip.created.v1', { tripId: trip._id.toString() }, tenantId);
    return trip;
  }
 
  // 5. Freight cost calculation rate lookup
  async calculateTripFreightCost(tenantId: string, tripId: string, distanceKm: number): Promise<number> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const trip = await this.tripModel.findOne({ _id: new Types.ObjectId(tripId), tenantId: tenantObjId }).exec();
    if (!trip) throw new NotFoundException('Trip not found');
 
    const vehicle = await this.vehicleModel.findOne({ _id: trip.vehicleId, tenantId: tenantObjId }).exec();
    if (!vehicle) throw new NotFoundException('Vehicle profile not found');
 
    // Carrier rate lookups
    const carrier = await this.carrierModel.findOne({ tenantId: tenantObjId, status: 'active' }).exec();
    let ratePerKmMinor = 150; // Default 1.50 per km
    let minChargeMinor = 5000; // Default 50.00 min
 
    Eif (carrier && carrier.rateContracts.length > 0) {
      const match = carrier.rateContracts[0];
      ratePerKmMinor = match.ratePerKmMinor;
      minChargeMinor = match.minChargeMinor;
    }
 
    const baseCost = distanceKm * ratePerKmMinor;
    const finalCost = baseCost < minChargeMinor ? minChargeMinor : baseCost;
 
    trip.freightCostMinor = finalCost;
    await trip.save();
 
    // Accruals outbox event dispatch
    await this.eventBus.publish('logistics.freight-cost-posting-ready.v1', { tripId, amountMinor: finalCost }, tenantId);
    return finalCost;
  }
 
  // Start active tracking trip
  async startTrip(tenantId: string, tripId: string): Promise<Trip> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const trip = await this.tripModel.findOne({ _id: new Types.ObjectId(tripId), tenantId: tenantObjId }).exec();
    if (!trip) throw new NotFoundException('Trip not found');
 
    trip.status = 'started';
    await trip.save();
 
    await this.eventBus.publish('logistics.trip.started.v1', { tripId }, tenantId);
    return trip;
  }
 
  // 6. GPS Live location tracking pings (Shift restriction)
  async recordLocationPing(tenantId: string, data: any): Promise<VehicleLocationPing> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const tripId = new Types.ObjectId(data.tripId);
 
    // Validate location pings are allowed only during active trip routes
    const trip = await this.tripModel.findOne({ _id: tripId, tenantId: tenantObjId }).exec();
    if (!trip) throw new NotFoundException('Trip not found');
    if (trip.status !== 'started') {
      throw new BadRequestException('GPS recording is authorized only during active trip schedules.');
    }
 
    return this.pingModel.create({
      tenantId: tenantObjId,
      vehicleId: new Types.ObjectId(data.vehicleId),
      tripId,
      latitude: data.latitude,
      longitude: data.longitude,
      pingTime: new Date(),
      speedKph: data.speedKph || 0
    });
  }
 
  // 7. Proof of delivery workflow
  async submitProofOfDelivery(tenantId: string, data: any): Promise<ProofOfDelivery> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const shipmentId = new Types.ObjectId(data.shipmentId);
 
    const pod = await this.podModel.create({
      tenantId: tenantObjId,
      shipmentId,
      receivedBy: data.receivedBy,
      methodUsed: data.methodUsed || 'Signature',
      otpEntered: data.otpEntered,
      digitalSignatureBlob: data.digitalSignatureBlob,
      photoUrls: data.photoUrls || [],
      discrepancies: data.discrepancies || [],
      isImmutable: true
    });
 
    // Update shipment status
    await this.shipmentModel.updateOne(
      { _id: shipmentId, tenantId: tenantObjId },
      { status: 'delivered' }
    );
 
    await this.eventBus.publish('logistics.pod.confirmed.v1', { shipmentId: data.shipmentId }, tenantId);
    return pod;
  }
 
  // Correction Workflow (Immutable override validation)
  async correctProofOfDelivery(tenantId: string, podId: string, updates: any): Promise<ProofOfDelivery> {
    const tenantObjId = new Types.ObjectId(tenantId);
    const pod = await this.podModel.findOne({ _id: new Types.ObjectId(podId), tenantId: tenantObjId }).exec();
    if (!pod) throw new NotFoundException('POD record not found');
 
    // Override immutability explicitly under correction approval
    pod.receivedBy = updates.receivedBy || pod.receivedBy;
    pod.discrepancies = updates.discrepancies || pod.discrepancies;
    pod.markModified('discrepancies');
    await pod.save();
 
    return pod;
  }
}